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High-speed horizontal belt saw machine model: A-530NC (standard model)

Availability:
Quantity:
  • H5 band saw machine

  • Heineda汉田

  • 0012

  • Pass

  • 500

  • 400

  • 6830x41x1.3

  • 14

  • 6

Summary

Model: A-530NC   Full automatic high -speed horizontal belt sawn bed

▲ A represents heineda The company's automatic high -speed horizontal belt tape bed model

▲ 530 represents the sawing ability:

Maximum sawing width of 530mm

The maximum sawting height is 530mm

The maximum feeding itinerary of the single time is 650mm

▲ NC represents this aluminum ingot (rod) sawing machine as a CNC fully automatic high -speed model

Configuration requirements

power supply:    Three -phase AC power supply   

Voltage:   380V/220V ± 10%      

frequency:   AC    50Hz ± 2%

*Compressed air: General industrial compression air

air pressure :   0.4 MPA ~ 0.6 MPa (Equipment itself gas source access point has pressure regulation and filtering device)

*Equipment operating environment requirements

The highest ambient temperature: 45 ℃   

Minimum environmental temperature: -10 ℃   

Relative humidity :   <67 %

Technical Parameters   

² Saw cutting ability:                       Width 530mm, height of 530mm

度 Saw belt line speed:                     800 ~ 2500 m/min

: Saw tension method:                   Independent hydraulic tension/relaxation

速 Saw cutting speed:                  0 ~ 5 ~ 0 mm/min

² ² ² ² ² ²:                        Servo motor+ball screw driver   

² cutting rate:                           800 ~ 2500cm2/min   

² Bring wheel diameter:                        金 660 aluminum alloy    2 rounds

² Saw belt specifications:                        7440mm × 34mm × 1.1mm

² Main motor power:                     22kW (6P)

: : ² ² width:    ≤2 mm

: Saw cooler cooling method:    Pulse trace lubrication

声 The unit running noise:    ≤ 85 dB (measured 1 meter from the soundtracking cover)

Total power of the unit:    About 30 kW

² Operation Center height:                  760mm

² Clating method:    Cut with a hydraulic cylinder

寸 Device shape size:                  3760mm (left and right)*2130mm (front and back)*2435mm (high)

:We net weight of equipment:                     6500KG

Equipment composition and characteristic description

The crew is mainly composed of a saw -cutting host, automatic fixed -ruler feeding mechanism, a sawband cooling lubrication device, hydraulic system, electrical and automated control system.

Saw the host

Sawing cutting zone

The tape sawer is composed of a base, a saw frame, a saw wheel, a transmission part, an inlet system, a tension mechanism, a guide arm and a guide wheel mechanism.

The base and the saw frame: The saw frame is welded with steel plates as a whole and was ignited to eliminate the internal stress of welding. Surface sandblasting, precision processing, the whole machine has a good structure and beautiful appearance;

Section of the saw wheel: It is made of hard aluminum alloy 7075-T651 and is processed by exquisite. The surface anode oxidation can withstand high speed and high tension loads;

Transmission part: Active band wheels driven by the frequency conversion motor and drive the sawbone at high speed. The transmission efficiency is high and stable. The speed adjustment range is large, which can adapt to various materials of aluminum metal metal;

Improvement system: The feed system is based on guidance sliders, load -bearing slides, and swords.      Make a motor and roller screws; the guide track uses a linear slide rail with a guide accuracy of less than 0.04mm; uses servo speed adjustment; increase the nitrogen distribution balance balance system(heineda patent. Patent number: 201820851547.6)It can ensure the smooth operation of the knife in the sword.

Saw tension mechanism:   The sawbone tension mechanism is driven by hydraulic pressure and has a broken band protection function; the sawbone -oriented device: The two sets of sawband -oriented devices are used. There are 4 adjustable-oriented rolling wheels in each group. The rolling wheel material is high-temperature alloy, the hardness is 58-62HRC, and the abrasion resistance is good.(heineda patent. Patent number: 201820852090.0)。                           

Automatic fixed ruler feeding mechanism

The clamping device is tightened by hydraulic clamping clamping;

Using oil pressure drivers, pressure is easy to adjust.

                The hydraulic system is used to ensure transport stability.

Use a magnetic grille ruler sensor to achieve a ruler function.

Saw belt cooling lubrication device

Use pulse pneumatic oil fog cooling device. It is mainly composed of oil storage tanks, air pumps, pulse controllers, nozzles, solenoid valves, etc. Driven by the device, the device can mix the air and cooling oil, and spray it on the jagged part of the sawbone, so that the surface of the surface will produce oil film, and quickly emit the calories generated during cutting Essence

Features:

The spray is uniform, the cooling effect is good, and the sawing performance is improved

Improving the life of the sawpot

Reduce the wear of the dandruff system

Cooling oil is extracted for plant, non -toxic and harmless.

Electrical and automated control system

Main electric cabinet power AC: 380V/50Hz   

Use a programmable controller (PLC) for process control and programmable human machine (HMI) interface for production process parameter input. The human -machine interface mask has parameters settings, data shows, important data password protection, fault reporting, fault display, fault diagnostic function Essence

The operation drive button of the device uses the Schneider button, which can be waterproof and dustproof. Except for symbols, it is displayed in color differences.


Hydraulic system

Hydraulic system 1       The independent hydraulic system serves the tension and clamping device

pressure:

7MPa

System traffic:

40L/min

Work pressure:

3 ~ 4MPa

Working medium:

ISO46 anti -wear hydraulic oil

Operating temperature:

30 ~ 55 ℃

cooling method:

Forced wind cooler

Motor power:

2.2KW




Main parts configuration

Serial number

name

brand

1

Saw driver motor

Glyph

2

Hydraulic station

Hua Kai

3

Enter the knife servo motor

Huichuan

4

Pulse pneumatic oil fog cooling device

Bangrun

5

Linear rolling rail

Silver

6

Roller

Silver

7

Main part bearing

SKF

8

Button, conversion switch

Schneider

9

Inverter

Huichuan

10

Servo controller

Huichuan

11

PLC programming controller

Huichuan

Remarks: According to the actual situation of design and manufacturing, the seller has the right to change some technical parameters and component suppliers, but the buyer needs to be changed before it is agreed




Supply scope and documentation delivery

Full automatic horizontal zone sawer

1 set

Hard alloy with sawing

1

Botanical cutting lubricating oil

1 gallon

Foot screws and pads

1 set

Spare parts

A batch (see the box list)

On -site installation

The needs of the needs of the hanging equipment and commonly used tools are provided for the guidance of the party.

On -site debugging

Supply -party debugging

On-site training

The supplier is responsible for the necessary maintenance technical training such as equipment operation and electrical principles

On -site acceptance

Both parties are responsible

Technical Information

Qualification certificate

1 copy

user's Guide

1 copy

Equipment accessories and easy loss list

1 copy

Packing List

1 copy






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