HL-8BNC automatic sawing machine

Model: HL-8BNC automatic saw cutting machine

▲ HL represents the full automatic saw cutting machine model of Hantian Company.

▲ 8 represents the size of the sawing machine, 8 can be sawd by a width of 2600 mm.

▲ BNC represents this saw cutter for fully automatic model.

This apparatus can be applied to the sawing of copper plates, composite panels, plastic plates, etc.

Technical specifications and parameters:

2.Mechanical characteristics:

(1) This machine is composed of the following major components

a. Equipment main body d. Touch screen | Control Panel G. Floating Station

b. Overall crimping system E. Cooling system h. Saw blade

C. Automatic feeding device F. Main workbench

(2). Main component structure and other

a. Equipment main body

The equipment main body is composed of a main frame, a toner head, a header traveling mechanism, a saw blade clamping mechanism, and the like.

(I) host

The main frame adopts a welding process and is soldered after returning.

(II) can be lifted

The head lifting is designed with the upper and lower parallel double slides (Taiwan's silver), through the steady lift head of the hydraulic system, when cutting, the sawing of the saws in the display can meet the sawing requirements of different thicknesses While achieving material saws, there is also a resource, which increases the service life of the saw blade. The spindle uses a fully enclosed shaft box, three high-speed bearings (Bearing brands are SKF / NSK), and reduce the spindle beating. The shaft box has been added to the lubricating oil during installation, and lubricating oil is not required within 1 year. The spindle transmission is used in a multi-ribbon transmission.

(III) Machine head mechanism

The servo motor adopted by the head traveling mechanism, the gear rack drive, and combines the upper and lower parallel double slide rail design, effectively reducing the head inertia of the head, enhances the smooth performance of the sawing move, and effectively reduces the shift of the mobile Rock to achieve the best cut straight precision. The wire rail slider uses a dust-proof slider (online rail brand Taiwan, and has concentrated oil supply. Stepless speed of the head and the saw blade, according to the actual production can be adjusted through the knob on the touch screen, and the saw blade speed is adjusted.

(IV) saw blade clamping mechanism

The double flange is used in conjunction with the nut, and the nut is tightened to tighten the nut, lock the saw blade, which is convenient and fast.

b. Overall crimping system

The two-cylinder-driven gear rack plane sliding structure, the integral piezoelectric cover form, from the upper rush, the material level is placed on the table, while ensuring the synchronous piezoelectric, the small sheet is sawed more precise. The role of the overall crimping is good, and the noise is reduced, which greatly improves the safety of the entire sawing process. Machine dust curtain is installed outside the press cover, which greatly reduces dust leakage.

C. Automatic feeding device

The automatic work clamp feed device is used, and the two-side rails of the work clamp is composed of the welded steel beam structure. The servo drives the double gear and the rack drive in linear line (Taiwan), and in a two-aligned manner with a magnetic grid Reach accuracy, up to 10 meters per minute. If the bladed sheet saw is made, as long as the sawing data is set in the touch screen, it is not necessary to cut the knife on the knife through the operator, and the production efficiency can be used continuously. The feeding frame is secure and can drive material operations not less than 2 tons. The load holder is made of a multi-group polyurethane roller, which is convenient for material movement.

d. Touch screen | Control panel

Electrical system adopts control panel and touch screen design, easy to operate, high efficiency. Set each function button on the control panel to facilitate the operator operation. All control buttons are intuitive in touch screen, and can perform related operations through the function buttons in the touch screen. At the same time, HL-8BNC also uses a workstation design, selecting a workstation in the touch screen, as long as set the sawing of a batch sheet Length and sawings, next to the sheet, then press the run on the touch screen. The position of the sawing cycle stays outside the length of the sheet length, which not only decreases the sawing cycle, but also improves the sawing efficiency of the batch sheet.

e. Cooling system

It is used for normal temperature, energy saving and environmentally friendly, blowing through the nozzle to the saw blade, cooling.

f. Main Table:

The main workspace is chrome-plated, and the friction between the material and the countertop is also reduced in the case of durability enhancement.

G. Floating Station:

1. Floating workbench size: 1800 mm (long) X600 mm (width) X2.

2. The surface of the floating table is equipped with a plurality of polyurethane universal wheels, and the operator can easily promote the material on the table, and prevent the sheet from scratching. Scratch judgment criteria: There is no obvious touch. Specific reference can be referred to in January 2016 (the plate material produced by purchases, this board is currently saved by purchase). If the sheet can be scratched, the drums or transformation equipment will be replaced until it is not scrapped.

h. Saw blade scrap:

The saw blade dust tank is a scraping rubber.

▲ Crossing claws:

1. Work clip quantity standard configuration: 8 mechanical clips.

2. Each jam is equipped with a cylinder with a lever method, and when it is pulled the working object, it is possible to ensure that the work material does clamp the sheet. When the above, the jaw is moved to the front table, clamping the sheet, moves backward, and decreases the operation.

I. Special requirements for customers:

1. You can install the limit mechanism to prevent the operator from setting an error in the blade cut position.

2. Rear positioning is changed to assemble, not an integral.

3. The outer shift wheel uses material polyurethane, such as scratching the sheet, will continue to replace other material feed wheels or modify the equipment until the sheet is not scrapped.

4. The device needs to ensure accuracy, it is recommended to reduce the control method of the blade radial jump and the change in the feed device. The spindle beat ± 0.01 mm (axial); the flange end surface is ± 0.03mm.

5. The spindle feed slider is concentrated on the oil tube to be laid on the oil pipe.

6. Electrical control cabinet meets IP54, pneumatic valve stations, and hydraulic valve stations need to be dustproof.

7. The dust collecting device on the dust tank needs to be optimized to ensure the optimal dust collection effect.

8. Install air gun installation hook.

9. The travel speed can be adjusted, using a servo fee, adjust the document step, and the knob controls the feed speed of 0.9 m / min.

10. Increase the PLC count function. (Record the number of saw cutters)

three.Mechanical standard：

four. Major components brand model list (here only for reference, specific according to electrical control)

Fives. Consumable parts list

Remarks: The price is current price, and the actual transaction will change with market fluctuations.